In the high viscosity of emulsion, especially the manufacturing process of cream, ointment, emulsion products, usually the most problematic is the dispersed phase particle size and mixing the air mixed with products, grain size is too large a everywhere emulsion instability, lack luster; products into the air will make the products bubble, bacterial contamination, easy oxidation and the appearance is not smooth. For the two in question, our developed ZJR series vacuum emulsifying mixer , by the quality agitator blade mixing, scraping the wall, the center has stirred their complement each other, are combined into a mixing the best way, to achieve the perfect mixed products. The color and the vacuum pumping mode, so that the production for export in the mixing process of no air bubbles, which can produce shiny, delicate and good ductility of high quality products.

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                  In the process of producing emulsion with high viscosity, there are two important problems.

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                  • One is the scattered bigger diameter particles.
                  • The other is the air which will mix into the material during the mixing. Particles of the large diameter will lead to the labile state of the materials. If the air goes into the material, the material will be mixed with bubble, polluted by bacterium, easily oxidized and obtained  an rough appearance .

                  Regarding to these two problems, our factory—Yekeey vacuum emulsifying mixer manufacturer had developed ZJR Vacuum Emulsifying Mixer which are made up of homogenizer & middle blade stirrer & scraper residues stirrer to form the best mixing way in order to produce the perfect mixed material.  By extracting air from the material, the vacuum pump can ensure that the material is glossy, exquisite and ductile.

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                          After the materials are heated & mixed in water pot and oil pot, they are drawn into the emulsifying boiler by the vacuum pump. Adopting the middle stirrer & Teflon scrapers, the emulsifying boiler can sweep the residues on the wall of the boiler. Then the materials are cut off, compressed and folded by the blades. By the strong cutting off force and the impact and turbulent current from the high-speed shear wheel and fixed cutting case, the materials are cut off and turned to particles of 200 nm- 2 um promptly. Because the emulsifying boiler is under vacuum state, the bubbles that are produced in the course of mixing will be taken away in time.

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                                          The pot cover is of automatic rising type. The material is directly drawn into the emulsifying boiler from oil boiler and water boiler. The discharge is based on the turning of the emulsifying boiler. And the heating system is electric heating and steam heating by the heating pipe, so the temperature is controlled automatically. Put the cool water into the intercalated bed so as to cool the material, which is simple and convenient (there is a warm layer outside the intercalated bed). The homogenizer and the stirring blades can work together or separately. The material sliming, emulsification, mixing, dispersing, etc. can be finished in a short time. Some parts of the vacuum emulsifying machine are made of high-quality stainless steel (316L material will be adopted for medical use; the interior surface adopts mirror polish, vacuum agitating device is hygienically made according to the normal hygiene standard of GMP and is the most idea production equipment).

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                                              Emulsifying Effect

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                                                        • emulsifying effect

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                                                                      1. Same System but Different Style for Different Capacity

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                                                                                                                                            zjr350 emulsifying homogenizer

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                                                                                                                                                                                                              Technical Data

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                                                                                                                                                                                                                      • ZJR-5ZJR-10ZJR-30ZJR-50ZJR-100ZJR-150ZJR-250ZJR-350ZJR-650ZJR-1000ZJR-1300
                                                                                                                                                                                                                        Emulsifying PotDesign Volume(L)610305010015025035065010001300
                                                                                                                                                                                                                        Working Capacity(L)582540801202002805208001000
                                                                                                                                                                                                                        Scraper Stirring Speed(Rpm)0-860-860-860-860-860-860-650-650-450-450-45
                                                                                                                                                                                                                        Homogenizer Speed(Rpm)0-28000-28000-28000-28000-28000-28000-28000-28000-28000-28000-2800
                                                                                                                                                                                                                        Electrical Heating Power(Kw)2234661212182424
                                                                                                                                                                                                                        Vacuum Pump Power(Kw)0.250.250.370.370.551.51.52.22.233
                                                                                                                                                                                                                        Lift WayElectricElectricElectricElectricElectricHydraulicHydraulicHydraulicHydraulicHydraulicHydraulic
                                                                                                                                                                                                                        Water PotDesign Volume(L)3.357.8253860100160250400650800
                                                                                                                                                                                                                        Working Capacity(L)2.7620304580128200320500650
                                                                                                                                                                                                                        Scraper Stirring Speed(Rpm)12001200140014001400140014001400960960960
                                                                                                                                                                                                                        Oil PotDesign Volume(L)3.357.817.5254575160250320500650
                                                                                                                                                                                                                        Working Capacity(L)2.7614203560105150250400500
                                                                                                                                                                                                                        Scraper Stirring Speed(Rpm)12001200140014001400140014001400960960960
                                                                                                                                                                                                                        Total PowerElectrical Heating5.55.5121424274248708891.5
                                                                                                                                                                                                                        Steam Heating1.51.555991212222831.5
                                                                                                                                                                                                                        Dimension(Overall)Length(A)1100110014001450175026503002950365037503750
                                                                                                                                                                                                                        Width(B)620620600600650270023002720342036203700
                                                                                                                                                                                                                        Closing Hight(C)16501650190019502150250025002750323032302960
                                                                                                                                                                                                                        Rising Hight(D)19501950240025002850335035003850456047604560
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